How an AI Outage Risked Six Figures and the Strategy to Avoid It

When an AI system failed during insurance verification, coverage checks froze, attachments stopped, and cash flow tightened within hours.

Hi and happy Tuesday,

In February 2024, a national outage shut down electronic claims, attachments, and pharmacy transactions. Cash flow stopped so abruptly that UnitedHealth advanced 3.3 billion dollars to keep providers afloat. That event showed how quickly a single tier can paralyze revenue.

Today, I will show how an AI platform breakdown hit a large DSO, what it cost, and the controls to prevent it from happening twice.

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What broke (and why it hurt)

  • Eligibility stalled. Coverage checks routed through a single AI/API didn’t return → front desk flew blind.

  • Attachments failed. Notes, imaging, and failed-therapy proof didn’t travel → denials shifted to info requested / medical necessity.

  • 835s lagged. Remits delayed → posting, reconciliation, and appeals slipped.

Net effect: cash slowed, manual work spiked, and the backlog risked a six-figure wobble.

A 7-step outage playbook

Trigger this playbook if: Submissions sit in queue > 30 min or the same payer rejects attachments twice or 835 remits stop for 1 business day.

  1. Declare & triage: Name an incident lead, open a shared log, confirm the scope (eligibility / submissions+attachments / remits), and tag affected claims “OUTAGE.”

  2. Stabilize the flow: Pause failing auto-retries. Move in-flight claims to a time-stamped outbox. Freeze payer-rule edits until services recover.

  3. Keep moving safely: If allowed, switch to a secondary rail. If not, export payer-ready batches using the payer’s permitted temporary method. For high-value claims, park policy-mapped narratives locally so evidence travels on reopen.

  4. Protect deadlines & cash: Work the outbox in this order: filing deadline → dollar value → age. Use the payer’s approved manual route for near-deadline claims.

  5. Prevent duplicates: Before release, dedupe by patient, DOS, CPT/HCPCS/CDT, charge. Hold any flags for manual review.

  6. Reconcile fast: When 835s resume, post daily, tie remits to OUTAGE tags, and chase any missing remits after 5 business days.

  7. Communicate clearly: Send a daily internal update (status by rail, backlog size, risks, next actions). If you’re a vendor, send one concise client update with impact + recovery order.

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See you next Tuesday,
Dino Gane-Palmer

Dino Gane-Palmer
[email protected]

About the Author

Dino Gane-Palmer is the founder of Auxee and CEO of PreScouter, an Inc. 5000–recognized innovation consultancy that helps Fortune 500 companies and global organizations capitalize on new markets and emerging technologies. He launched PreScouter while earning his MBA at Kellogg and later founded Auxee to help teams use AI to tackle complex, research-heavy workflows. His work has supported decisions at some of the world’s leading healthcare, manufacturing, and consumer brands. Dino is also the author of the best-selling book Do More With Less: The AI Playbook, a practical guide to applying AI where it matters most.